The reactor offers significant advantages including high temperature resistance, corrosion resistance, and robust production capacity. It is primarily utilized for hydrolysis, neutralization, crystallization, distillation, evaporation, and germicidal storage across industries such as medicine, chemicals, food, natural flavoring, and light industry.
Structural Features:
The reaction pot is composed of the pot body, pot cover, stirrer, heating jacket, supporting and driving device, and shaft sealing device. The body and cover are connected via a sealing flange. Agitators are available in anchor, frame, paddle, turbine, scraper, or combined types to meet specific process requirements.
Technical Requirements for Clients:
Hourly capacity/output requirements.
Pressure requirements (positive or negative pressure).
Material specifications (Carbon steel, SUS304, or SUS316 stainless steel).
Heating and cooling temperature requirements.
Vacuum requirements for bubble removal.
Mixing type preferences (Paddle or Anchor stirring).
Pre-Sale Stage
We provide chemical process consultation, project drawings, and equipment modeling. Please advise on working volume, temperature, pressure, medium, and mixer requirements for an accurate design.
Production Stage
Full status reporting during manufacture, including inspection videos for quality checks and a full set of engineering documents (User Manual, General Drawing, Test Reports, and Certificates).
After-Sale Stage
Life-long service for all equipment, including free spare parts during the warranty period and discounted parts thereafter. Technical consulting is always free of charge.
Training & Installation
Engineers are available to assist with assembly and installation, alongside comprehensive worker training for proper machine operation.
Technical Specifications (Half-Pipe Coil Reactor)
Type
500L
1000L
2000L
5000L
10000L
20000L
35000L
Cylinder Size (mm)
900×800
1100×1200
1400×1530
1800×2000
2200×2500
2800×3000
3200×4000
Actual Capacity (L)
699
1400
3000
6600
12300
24205
40725
Heating Area (m²)
1.7
2.6
4.5
7.5
13.2
21
33
Motor Power (kw)
3
4
5.5
11
18.5
30
55
Frequently Asked Questions
What materials can the reactor be constructed from?
The reactors can be manufactured using SUS304, SUS316L, or Carbon Steel (Q235-B) depending on your chemical process and corrosion resistance needs.
What types of heating methods are supported?
We support multiple heating methods including steam, electric heating, and heat conduction oil, utilizing structures like jackets, half-pipes, or internal coils.
Can the agitator type be customized for high-viscosity materials?
Yes, we offer various agitator designs such as anchor, frame, paddle, turbine, and scraper types to handle different material viscosities and mixing requirements.
What is the typical production capacity for your facility?
Our facility has a production capacity of approximately 200 sets per month, with delivery times usually ranging between 1 to 2 months.
Do you provide technical support for installation?
Yes, we can arrange for engineers to assist with onsite assembly and equipment installation, as well as providing operational training for your staff.
What documentation is provided with the equipment?
Every reactor comes with a full set of engineering documents, including a User Manual, General Drawings, Electric Circuit Drawings, and all relevant Test Reports and Approval Certificates.